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Synthesis of Alternative Binder and Aggregate/Filler/Fibre from Waste Materials

Synthesis of Alternative Binder and Aggregate/Filler/Fibre from Waste Materials

Development/synthesis of alternative binder and aggregate/filler/fibre for concrete

Materials -Alternate binder

  • Fly ash (FA)
  • Ground granulated blast furnace slag (GGBS)
  • Silica fume (SF),
  • Micronised biomass silica (MBS)

Materials -Alternate aggregate

  • Copper slag
  • Manufactured sand
  • Recycled aggregate

Studies on Ultra High Performance Geopolymer Concrete

To develop an ultra high performance geopolymer concrete (UHPGPC) the following principles were adopted:

  • Elimination of ordinary Portland cement by geopolymer binder (activation of GGBS and SF by hydroxides and silicates).
  • Enhancing the homogeneity of the matrix by limiting the maximum size of the aggregates up to 2.36 mm.
  • Improving the compacted density by optimising the granular mix (particle packing).
  • Increase the mechanical property of the matrix by incorporating appropriate amount of steel fibres.
  • Curing at ambient temperature conditions.

Materials Used

  • Fly ash
  • GGBS
  • Silica fume
  • Standard sand
  • Grade I (G1)
  • Grade III (G3)
  • Quartz sand (Qs)
  • Steel fibres (6 mm and 13 mm)

Alkaline activator solution: Commercial grade sodium hydroxide/potassium hydroxide flakes and sodium silicate/potassium silicate solution was used as activators.

Synthesis of Alternative Binder and Aggregate/Filler/Fibre from Waste Materials
Synthesis of Alternative Binder and Aggregate/Filler/Fibre from Waste Materials
Synthesis of Alternative Binder and Aggregate/Filler/Fibre from Waste Materials

UHPGPC mix with flowable consistency Failure of Cube Specimen with and without fibre

Synthesis of Alternative Binder and Aggregate/Filler/Fibre from Waste Materials

Test set up for determination of flexural strength